BWY-804 / BWY-806 Transformer Oil Temperature Controller with Pt100 and 4-20mA Output

BWY-804 / BWY-806 Transformer Oil Temperature Controller with Pt100 and 4-20mA Output

Product Overview

The BWY-804 / BWY-806 Transformer Oil Temperature Controller is designed for monitoring, indicating and controlling oil temperature of oil-immersed transformers. It is suitable for temperature detection and control of power transformers and related electrical equipment.

This series has good protection performance and can operate reliably in outdoor and complex climate environments. The instrument can be configured with 4, 5 or 6 adjustable control switches for transformer cooling system control, temperature alarm and protection control.

According to different model configurations, the product can provide DC 4-20mA standard current signal output or Pt100 resistance signal output corresponding to the measured temperature. It can be connected with computer monitoring systems, secondary instruments, PLC systems or automation control systems for remote monitoring and unattended operation.


Key Features

  1. Designed for oil-immersed transformer oil temperature monitoring and control.
  2. Local pointer-type temperature indication for on-site inspection.
  3. Available with 4, 5 or 6 adjustable switch groups.
  4. Switch settings can be adjusted freely within the full measuring range.
  5. Optional Pt100 resistance signal output for remote temperature acquisition.
  6. Optional DC 4-20mA current signal output for monitoring systems.
  7. Optional dual Pt100 output, dual 4-20mA output or combined signal output.
  8. Suitable for temperature alarm, cooling system control and protection control.
  9. High-frequency welding process helps ensure sealing performance.
  10. Mechanical fatigue-resistant structure for stable long-term operation.
  11. Multiple output signal options are available with stable signal output.
  12. Built-in temperature transmitter output can adopt photoelectric isolation with 2000V isolation voltage.
  13. Lightning protection circuit design for power applications.
  14. Integrated mechanical and electrical design for convenient installation and maintenance.
  15. Unique dual bellows structure helps reduce the influence of ambient temperature changes on indication.
  16. Error between the instrument body and remote system is less than +/-2C.
  17. Maintenance can be performed without power shutdown.
  18. IP55 protection grade for industrial operating environments.
  19. Standard 6m capillary tube, customizable up to 18m.

Technical Specifications

Specification
Product SeriesBWY-804 / BWY-806 Series
Product NameTransformer Oil Temperature Controller
Product TypePointer Type Transformer Oil Temperature Controller
Applicable EquipmentOil-immersed transformer, power transformer, substation and power distribution system
Output SignalA-Pt100 resistance signal; J-DC 4-20mA current signal
Optional OutputPt100 signal, 4-20mA signal, dual Pt100 signal, dual 4-20mA signal, combined output
Operating Temperature-40C to +55C
Relative Humidity<=95%
Measuring RangeStandard 0-150C, optional 0-160C or -20-140C
AccuracyClass 1.5
Maximum Permissible Error+/-2.25C
Switch Groups4, 5 or 6 adjustable switch groups
Switch SettingFreely adjustable within the full measuring range
Switch Action Error+/-2C
Switch Differential6+/-2C
Switch RatingAC220V / 5A, DC110V / 3A
Insulation Test2000V to ground, 50Hz, 60 seconds
Temperature Bulb SizePhi14 x 150mm
Mounting ThreadM27 x 2
Cable Outlet SizeM20 x 1.5, standard Phi15, optional Phi20 hose connector
Capillary Tube LengthStandard 6m, customizable up to 18m
Overall Size304mm x 192mm x 153mm
Mounting Size100mm x 80mm or 210mm x 144mm
Protection GradeIP55

Function Description

Oil Temperature Indication

The controller provides pointer-type indication of transformer oil temperature, helping operators check transformer operating status on site.

Remote Signal Output

According to different model configurations, the product can provide Pt100 resistance signal, DC 4-20mA current signal, dual Pt100 signal, dual 4-20mA signal or combined signal output for remote monitoring systems, secondary instruments or automation control systems.

Cooling System Control

When the oil temperature reaches the preset value, the controller can output a control signal to start or stop the transformer cooling system.

Temperature Alarm

When the transformer oil temperature exceeds the preset alarm value, the controller can output an alarm signal.

Protection Control

When the oil temperature exceeds the safety limit, the controller can provide a protection control signal to support transformer safe operation.

Multi-stage Control

With 4, 5 or 6 adjustable switch groups, the product can meet multi-stage alarm, cooling control and protection requirements.


Model Code Description

Description
BWYTransformer oil temperature controller
8044 adjustable switch groups
8055 adjustable switch groups
8066 adjustable switch groups
Blank instrument typeType I instrument
2Type II instrument
APt100 signal output
JAC220V power supply with 4-20mA output
AJPt100 signal and 4-20mA signal output
AADual Pt100 signal output
JJAC220V power supply with dual 4-20mA output
BDC24V power supply with 4-20mA output
ABPt100 signal output, DC24V power supply with 4-20mA output
THHumid tropical protection
TADry tropical protection
TDry and humid tropical protection

Common Models

Description
BWY-804A(TH)Type I instrument, Pt100 output, 4 adjustable switch groups, humid tropical protection
BWY-804AA(TH)Type I instrument, dual Pt100 output, 4 adjustable switch groups, humid tropical protection
BWY-804J(TH)Type I instrument, AC220V power supply, 4-20mA output, 4 adjustable switch groups, humid tropical protection
BWY-804AJ(TH)Type I instrument, Pt100 and 4-20mA output, 4 adjustable switch groups, humid tropical protection
BWY-804JJ(TH)Type I instrument, AC220V power supply, dual 4-20mA output, 4 adjustable switch groups, humid tropical protection
BWY-806J(TH)Type I instrument, AC220V power supply, 4-20mA output, 6 adjustable switch groups, humid tropical protection

Applications

The BWY-804 / BWY-806 Transformer Oil Temperature Controller is widely used in:

  1. Oil-immersed transformers
  2. Power transformers
  3. Transformer substations
  4. Power distribution systems
  5. Industrial power equipment
  6. Electrical control cabinets
  7. Transformer cooling control systems
  8. Transformer oil temperature monitoring systems
  9. Transformer temperature alarm systems
  10. Power equipment remote monitoring systems
  11. Unattended transformer monitoring systems

Installation and Customization

The standard capillary tube length is 6 meters. Customized capillary tube length up to 18 meters is available according to project requirements. The temperature bulb size is Phi14 x 150mm, and the mounting thread is M27 x 2.

Customized output signal, switch quantity, measuring range, capillary tube length, protection type, mounting size and power supply can be confirmed according to the actual application.


Ordering Information

To help us recommend the correct model, please provide the following information when sending an inquiry:

  1. Required model: BWY-804 / BWY-805 / BWY-806
  2. Configuration code: A / J / AJ / AA / JJ / B / AB
  3. Output signal: Pt100 / 4-20mA / dual Pt100 / dual 4-20mA / combined output
  4. Switch quantity: 4 groups / 5 groups / 6 groups
  5. Measuring range: 0-150C / 0-160C / -20-140C
  6. Capillary tube length: 6m / customized length
  7. Power supply: AC220V / DC24V
  8. Protection type: TH / TA / T
  9. Application: oil-immersed transformer / power transformer / distribution system
  10. Order quantity
  11. Destination country or region

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