BWR-04 / BWR-06 Transformer Winding Temperature Controller with 4-20mA Output

BWR-04 / BWR-06 Transformer Winding Temperature Controller with 4-20mA Output

Product Overview

The BWR-04 / BWR-06 Type I Transformer Winding Temperature Controller is designed for monitoring, indicating and controlling winding temperature of oil-immersed transformers. Based on the additional temperature rise principle, the product reflects transformer winding temperature by combining top oil temperature measurement and transformer load current compensation.

When the transformer is under low load or no-load operation, the instrument mainly indicates the top oil temperature of the transformer. When the transformer operates under load, the controller receives the load current signal from the transformer current transformer and generates additional temperature rise through the built-in heating element, so that the indication can reflect winding temperature changes.

This series can provide 4-20mA remote signal output, and can also be configured with dual 4-20mA output, Pt100 output or combined signal output according to different model requirements. It is suitable for connection with monitoring systems, secondary instruments or automation control systems.

The BWR-04 / BWR-06 Type I Series is widely used for temperature indication, alarm control, cooling fan control, trip protection and remote temperature monitoring of power transformers, oil-immersed transformers, substations and power distribution systems.


Key Features

  1. Type I instrument for oil-immersed transformer winding temperature monitoring and control.
  2. Based on the additional temperature rise principle for transformer winding temperature indication.
  3. Local pointer-type temperature indication for on-site inspection.
  4. Available with 4, 5 or 6 adjustable switch groups.
  5. Switch settings can be adjusted freely within the full measuring range.
  6. Supports DC 4-20mA current signal output for remote monitoring.
  7. Optional dual 4-20mA output, Pt100 output or combined signal output.
  8. Suitable for alarm control, cooling fan control, trip protection and remote signal transmission.
  9. High-frequency welding process helps ensure sealing performance.
  10. Mechanical fatigue-resistant structure for stable long-term operation.
  11. Multiple output signal options are available.
  12. Temperature transmitter output can adopt photoelectric isolation with 2000V isolation voltage.
  13. Lightning protection circuit design for power applications.
  14. Integrated mechanical and electrical design for convenient installation and maintenance.
  15. Dual bellows structure helps reduce the influence of ambient temperature changes on indication.
  16. Low error between the instrument body and remote monitoring system.
  17. IP55 protection grade for industrial operating environments.
  18. Standard 6m capillary tube, customizable up to 18m.

Technical Specifications

Specification
Product SeriesBWR-04 / BWR-06 Series
Product NameType I Transformer Winding Temperature Controller
Product TypePointer Type Transformer Winding Temperature Controller
Applicable EquipmentOil-immersed transformer, power transformer, substation and power distribution system
Working PrincipleAdditional temperature rise principle
Output SignalDC 4-20mA current signal
Optional OutputDual 4-20mA signal, Pt100 signal, Pt100 and 4-20mA combined output
Power SupplyAC220V +/-10%
Frequency50-60Hz
Operating Temperature-40C to +55C
Relative Humidity<=100%
Altitude<=2000m
Measuring RangeStandard 0-150C, optional 0-160C
AccuracyClass 1.5. Class 2.0 is available for selected configurations.
Maximum Permissible Error+/-2.25C
Switch Groups4, 5 or 6 adjustable switch groups
Switch SettingFreely adjustable within the full measuring range
Switch Action Error+/-2C
Switch Differential6+/-2C
Switch RatingAC220V / 5A, DC110V / 3A
Insulation Test2000V to ground, 50Hz, 60 seconds
Temperature Bulb SizePhi14 x 150mm
Mounting ThreadM27 x 2
Cable Outlet SizeM20 x 1.5, standard Phi15, optional Phi20 hose connector
Capillary Tube LengthStandard 6m, customizable up to 18m
CT Input Range0.61A-5A
Overall Size304mm x 192mm x 153mm
Mounting Size100mm x 80mm or 210mm x 144mm
Protection GradeIP55

Function Description

Temperature Indication

The controller provides pointer-type indication of transformer winding temperature, helping operators check transformer operating status on site.

Load Current Compensation

The controller can generate additional temperature rise according to transformer load current, making the indication closer to actual winding temperature conditions.

Remote Signal Output

According to different model configurations, the product can provide 4-20mA, dual 4-20mA, Pt100 or combined signal output for remote monitoring systems, secondary instruments or automation control systems.

Alarm Control

When the transformer winding temperature reaches the preset value, the controller can output an alarm signal.

Cooling Fan Control

The controller can start or stop the cooling fan according to the preset temperature point.

Trip Protection

When the temperature exceeds the safety limit, the controller can provide a protection output signal for transformer safety control.

Multi-stage Control

With 4, 5 or 6 adjustable switch groups, the product can meet multi-stage alarm, fan control and protection requirements.


Model Code Description

Description
BWRTransformer winding temperature controller
044 adjustable switch groups
055 adjustable switch groups
066 adjustable switch groups
Blank instrument typeType I instrument
2Type II instrument
JAC220V power supply with 4-20mA output
JJAC220V power supply with dual 4-20mA output
BDC24V power supply with 4-20mA output
APt100 signal output
AJPt100 signal and 4-20mA signal output
AADual Pt100 signal output
THHumid tropical protection
TADry tropical protection
TDry and humid tropical protection

Common Models

Description
BWR-04J(TH)Type I instrument, AC220V power supply, 4-20mA output, 4 adjustable switch groups, humid tropical protection
BWR-04JJ(TH)Type I instrument, AC220V power supply, dual 4-20mA output, 4 adjustable switch groups, humid tropical protection
BWR-06J(TH)Type I instrument, AC220V power supply, 4-20mA output, 6 adjustable switch groups, humid tropical protection
BWR-06JJ(TH)Type I instrument, AC220V power supply, dual 4-20mA output, 6 adjustable switch groups, humid tropical protection

Applications

The BWR-04 / BWR-06 Type I Transformer Winding Temperature Controller is widely used in:

  1. Oil-immersed transformers
  2. Power transformers
  3. Transformer substations
  4. Power distribution systems
  5. Industrial power equipment
  6. Electrical control cabinets
  7. Transformer cooling control systems
  8. Transformer winding temperature monitoring systems
  9. Transformer temperature alarm systems
  10. Power equipment remote monitoring systems

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